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    Fall/Winter 2026 - Collection Reveal Premiere Thursday 9th July at 1700BST

    The Boulevard of Broken Jeans - The Unit 2 Repair Thread

    Sustainability at Iron Heart
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    • LynneL
      Lynne
      IHUK Crew
      @JoshC
      Joined:

      @JoshC Great video - more, more!

      last edited by JoshCJ 1 Reply Last reply Reply Quote 1
      • JoshCJ
        JoshC
        IHUK Crew
        @Lynne
        Joined:

        @Lynne haha thanks Lynne, maybe we should do a duet video, special guest segment haha

        last edited by 1 Reply Last reply Reply Quote 1
        • jtaylor69J
          jtaylor69
          IHUK Crew
          @JoshC
          Joined:

          @JoshC you make it look dead easy! a video alternating between the two angles will be good, top down and also from the front.

          last edited by 1 Reply Last reply Reply Quote 3
          • J
            jonpwn
            Raw and Unwashed
            Joined:

            wow holy guacamole what an amazing thread!! @JoshC beautiful work!! The cone on the Singer looks like so much fun to work on. I'm still fiddling with a reverse switch!

            Some questions for you if ya don't mind

            -how many shades of blue thread do you have besides the two in your video?
            -the cotton you use for patches, is that the same cotton fabric used for IH Pockets?
            -regarding patches, do you find that they help prevent tears from spreading further down from the holes you repair? As you can see in my photos below, the warp keeps breaking further down the length after each repair reinforces a section. I don't use patches, but maybe I should..

            Here are my 888's. All DIY repairs but i've definitely learned a few things from your repairs that i'll have to try next. Never thought about following the twist of the yarns to make the repair blend in, i've always gone perpindicular to the weft. On one hand it's kind of my signature repair look, on the other it's starting to be very noticeable. Only recently did I get a second spool of baby blue thread to help hide the repairs.
            IMG20250324165809.jpg
            IMG20250324165837.jpg

            last edited by JoshCJ 1 Reply Last reply Reply Quote 2
            • m4ximeM
              m4xime
              Raw and Unwashed
              @JoshC
              Joined:

              @JoshC Really enjoyed watching that!

              last edited by 1 Reply Last reply Reply Quote 1
              • JoshCJ
                JoshC
                IHUK Crew
                @jonpwn
                Joined:

                @jonpwn Ooh, we have a few different blues. From what I can see and use fairly regularly, I have six different blues in rotation at the moment, going from a pale ice blue to an electric blue and navy. The one I'm using in the video is my most used blue, as it has a slight grey popping through it, which helps blend it for many different fading stages.

                No, so the fabric I use for the patching is lighter. I prefer to use a lighter fabric in general compared to something thicker, especially if the patching fabric is heavier than the fabric itself. It can cause denim to bobble out, and it doesn't look great. In my opinion, the lightweight fabric is just there for an extra piece of reinforcement. They definitely help, but it doesn't make it indestructible, and again, using something too thick along with darning can cause more strain on the denim around the affected area, so I prefer to use something a little bit lighter. If you catch the hole early enough, you don't need to, but if there's a clear breakage or the denim is super thin, then it's worth using a patch.

                I do go perpendicular in some cases, especially for big knee repair repairs, as I have done for a previous repair, which is pictured up top. It is hard at times when choosing which thread to use because if the denim hasn't faded much. You have a lot of that deep indigo still in place. You could go for a navy that would blend in nicely, but with age and time, the jeans will still fade, but the thread used won't, so you can end up with a dark navy repair job with nice faded-out jeans, same if you go light on dark jeans you may be stuck with a clashing of light and dark until it fades into the denim, if this makes sense.

                last edited by 1 Reply Last reply Reply Quote 4
                • JoshCJ
                  JoshC
                  IHUK Crew
                  Joined:

                  Iron Klaus has a helper in the workshop today with @Freeman sorting out an old patch we had spare from an unusable pair of relove jeans for a customer on his worn-in pair.

                  IMG_1207.jpg
                  IMG_1208.jpg

                  last edited by JoshC 1 Reply Last reply Reply Quote 7
                  • GilesG
                    Giles
                    IHUK Crew
                    Joined:

                    Good men. I always used to do that by hand....... 😞

                    "OK face up to it - you're useless but generally pretty honest and straightforward . . . it's a rare combination of qualities that I have come to admire in you" - Geo 2011

                    last edited by Giles JoshCJ 1 Reply Last reply Reply Quote 2
                    • JoshCJ
                      JoshC
                      IHUK Crew
                      @Giles
                      Joined:

                      @Giles oft, yeah I have done before when I first started, but got freeman to sew down the edges to help keep it place before using the flat stitcher.

                      last edited by 1 Reply Last reply Reply Quote 0
                      • JoshCJ
                        JoshC
                        IHUK Crew
                        Joined:

                        Been a super busy few weeks here at HQ, but I am back on the repairs and 12 heading out the door tomorrow, that I have got sorted today. Feels good to be back on the machines and getting all your jeans fixed up again.

                        IMG_1493.jpg

                        last edited by JoshC 1 Reply Last reply Reply Quote 15
                        • JoshCJ
                          JoshC
                          IHUK Crew
                          Joined:

                          Got some really big repairs at the moment with multiple holes so Bubba Ray (darning machine) has been going hard, and in true Iron Heart style it broke the needle, reload and go again 🪡

                          IMG_1743.jpg
                          IMG_1745.jpg

                          last edited by 1 Reply Last reply Reply Quote 9
                          • I
                            Iron Geezer
                            Raw and Unwashed
                            Joined:

                            Amazing work. Good to know my jeans can last a loooong time.

                            last edited by 1 Reply Last reply Reply Quote 0
                            • FreemanF
                              Freeman
                              IHUK Crew
                              Joined:

                              Been helping @JoshC with repairs over the last couple of days.

                              Very stoked on this pocket repair. I'll try and grab some more shots of more I've done before they're shipped.

                              IMG_0873.jpeg

                              last edited by 1 Reply Last reply Reply Quote 5
                              • 68degreesorless6
                                68degreesorless
                                Haraki san Student
                                Joined:

                                Gotta give props to Josh on my recent repairs and the overall level of customer service coming from IHUK. I sent in some SBGs and a chambray. The repairs came back great. Fixed the pocket bags, crotch, and hem cuff lines on the SBGs and a blown out elbow on the chambray. All the work is top notch. There was also a strange customs issue with the return shipping and IH took care of it no problem.

                                Clearly it's less than ideal logistically and environmentally to send repairs from US to UK and back, but should you find yourself in need with no other good option at hand, Josh and team do great work.

                                last edited by 1 Reply Last reply Reply Quote 1
                                • northsouthdenimguyN
                                  northsouthdenimguy
                                  啓蒙家
                                  Joined:

                                  One of a handful repairs on my 666 XHS 25oz and I imagine the most difficult. Turned out really good.

                                  IMG_1665.jpeg
                                  IMG_4460.jpeg

                                  @selveldgesteps

                                  last edited by 1 Reply Last reply Reply Quote 6
                                  • S
                                    Slash
                                    Raw and Unwashed
                                    Joined:

                                    @JoshC Very nice thread ! only falling on this today. Video was very cool 🤩

                                    Impressed by the repairs on some of the blown out crotches that looked not fixable in my naive eyes 😃

                                    last edited by JoshCJ 1 Reply Last reply Reply Quote 1
                                    • JoshCJ
                                      JoshC
                                      IHUK Crew
                                      @Slash
                                      Joined:

                                      @Slash cheers mate appreciate that.

                                      @northsouthdenimguy It was definitely an interesting one for me, glad your happy with it.

                                      last edited by northsouthdenimguyN 1 Reply Last reply Reply Quote 1
                                      • northsouthdenimguyN
                                        northsouthdenimguy
                                        啓蒙家
                                        @JoshC
                                        Joined:

                                        @JoshC

                                        Definitely very impressed. I know that’s a tough repair. It’s also a good lesson not to use a too small brass Japanese fish hook for your keys. They look great, but they can really chew up the top of a denim pocket over time.

                                        @selveldgesteps

                                        last edited by 1 Reply Last reply Reply Quote 0
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