Alex and Giles do (what was supposed to be) a brief trip to Osaka and Kojima

[Giles]

[Matty123]

Great thread and great photos. Thanks @Giles and @Alex

[Alex]

[gaseousclay]

Great pics. Love the food shots [emoji496]

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[Signal11]

Those factory shots are great! Thanks.

[bryaneidins70]

Love these pics and a great Father and Son photo.

[steelworker]

@bryaneidins70:

Love these pics and a great Father and Son photo.

They must get along well, they're Brits and damn near smiling!  At the same time!

[Giles]

I think someone had just said "you know what, that Steelworker aint so bad after all" 

[Giles]

It is a common misperception that jeans are starched post construction.  The denim warp is made stiff and slippery with the application of a sizing agent (typically starch) before the weaving process.  This gives the warp less friction, so the weaving process is more efficient and warp breakages (which cost a load in loom down-time) are reduced…

Warps being beamed

Beams of warp entering the sizing machine

A warm bubbly bath of sizing agent

[steelworker]

@Signal11:

Those factory shots are great! Thanks.

What he said.

[Giles]

Obviously before the warps get sized, they need to be prepared and dyed…

Beams of warp in position.  Each yarn in a beam is 2,000M long and there are dozens and dozens of warps on each beam

[theshigster]

Great photo tour of the process… Love it ! Domo... Thanks !
This reminds me of having been in Billund for an Inside Tour of the LEGO manufacturing plant...

PS: Your ohashi chops seem to be up... 

[Dion]

I love these behind the scenes images. This is where the magic happens.

[Steffen]

Is it possible to travel Japan without speaking a bit Japanese ?

[dave28]

@Steffen:

Is it possible to travel Japan without speaking a bit Japanese ?

Highly advisable to learn the basics and have a translator device.
See the Top Gear episode where the lads are in Japan.

[Snowy]

@Steffen:

Is it possible to travel Japan without speaking a bit Japanese ?

Very much so. i don't speak a word and have been 7x.

[organisys]

Awesome thread, thanks.

[Jett129]

Really fantastic,loving the little videos.

[Dion]

I though the third video was showing the sanforization process first.

[Mustafa911]

Thanks Giles to share the making of the denim. Amazing !!

Love those white bulbs of yarn

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